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Circum Dye

Rope Fabric Washing Machine

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Electricity Consumption
Electricity Consumption

2 - 2 kW/kg

Electricity Consumption
Consumption
Water Consumption

50 - 50 Lt/kg

Water Consumption
Consumption
Steam Consumption

3 - 3 Kg/Kg

Steam Consumption
HIGH EFFICIENCY HIGH EFFICIENCY
High Productivity HIGH PRODUCTIVITY
High Quality HIGH QUALITY

%40–50

CAPACITY INCREASE

%50–80 WATER SAVING

%50–80 STEAM SAVING

%30–50 ELECTRICITY SAVING

LESS PEELING

HIGHER FASTNESS

Circum Dye

LOGIC OF WASHING SYSTEM

  • 1. CAPACITY INCREASE

    When the washing steps in the dyeing process is carried out with Pluvia, total dyeing process is shortened by 3 hours. Around 40% capacity increase is achieved.

  • 2. WATER SAVING

    Water consumption of Pluvia is 7-10 lt/kg. Conventional dyeing machines consume 30-50 lt/kg water.

  • 3. STEAM SAVING

    Steam consumption of Pluvia is 0,5 kg/kg. Conventional dyeing machines consume 2-3 kg/kg steam.

  • 4. ELECTRICITY SAVING

    Electricity consumption of Pluvia is 0,03 kW/kg. Conventional dyeing machines consume 0,06 - 0,1 kW/kg.

  • 5. LESS PEELING

    Pluvia washing speed 35-50 mpm. There is no peeling, no elongation. With conventional dyeing machines, the fabric speed is around 300-450 mpm which causes mechanical wear on the fabric.

  • 6. HIGHER FASTNESS

    Pluvia effectively washes by penetrating water through fabric. Hence, the washing fastnesses value increases. With conventional dyeing machines the fabric passes only once with 300-450 mpm speed through nozzle in every 2-3 minutes in dyeing machine.

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Logic of Washing System Logic of Washing System

SYSTEM INSIDE CHAMBER

  • 1. MULTI STAGE NOZZLE

    Each chamber is equipped with a two-stage nozzle which provides the required pressure and flow rate for the washing procsess. Nozzles are designed to be seamless in order to prevent turbulence which causes fabric spinning and rotation.

  • 2. WATER TUBE

    It is designed to rinse out of the fabric just before leaving the chamber. The design geometry ensures maximum fabric-water contact time for best washing effect.

  • 3. ELECTROPOLISHED J-BOX

    All the fabric-contacting surfaces are electropolished for smoother movement of the fabric. Rubbing effects are eliminated by high quality J-Box surfaces.

  • 4. NIPPING AND TRANSFER CYLINDERS

    Nipping forces can be adjusted by the operator with 0.01 bar precision. Cylinder rubbers are specially produced for proper nipping forces. The nipping cylinders can be disabled if required.

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System of Machine 1 2 3 4
Circum Dye

AREA OF USE & DESIGN PARAMETERS

  • Compact and modular design for knitted and woven fabric
  • Capable of washing almost all types of printed fabrics and fibers like cotton, regenerated fibers, polyester and blends
  • Wide washing range from 40-900 GSM fabrics from silk to towel
  • High washing efficiency with 60 m³/h continuous water flow rate in each chamber
  • 300 liter water and 25 kg fabric storage capacity for each chamber
  • Closed-loop type heat exchanger for each chamber
  • Static or automatic filter for each chamber
  • Double dosing inlet points for chemicals in each chamber
  • Automatic washing nozzles in each chamber for cleaning the chambers
PLUVIA CIRCUM CONSUMPTIONS
WASHING AFTER DYEING WASHING AFTER PRINTING WASHING YARN DYED FABRICS
Water Consumption 7 - 10 l/kg 20 - 30 l/kg 5 - 7 l/kg
Steam Consumption 0,25 - 0,35 kg/kg 1,5 - 2,5 kg/kg 0,1 - 0,25 kg/kg
Electricity Consumption 0,03 - 0,07 kW/kg 0,06 - 0,10 kW/kg 0,02 - 0,05 kW/kg
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